warning - Breaker Technology Inc

Multi-System

Owner’s Manual

MS SERIES

Operation and Parts

MS8R, MS20R MS30R, MS40R MS60R, MS130R

Document P/N 150-9042 Printed 01/2011

MS SERIES

Introduction

To our customer

1

Introduction To our customer Thank you for purchasing a Breaker Technology (BTI) product for your application. At BTI, we pride ourselves in the equipment we manufacture and distribute. BTI has led the way providing equipment and services for construction, aggregate and mining industries for over 50 years. Technology plays a critical role in the company’s continued success. BTI enjoys a reputation for engineering products with the most advanced technologies, yet the resulting systems are remarkably easy to use. At BTI, we believe our product is the industry standard, without exception. Meticulous care has been taken to ensure that this product will meet rigorous product requirements. Using up-to-date CAD modelling software, complemented with finite element analysis, you can be satisfied that our product will meet and exceed your prerequisites. Our Thornbury facilities are ISO 9001:2008 compliant and to ISO 14001:2004, which is an internationally recognized environmental management system. As always, BTI is committed to continuous improvements translated into positive action. We feel fortunate to say that our team consists of seasoned, longterm, dedicated employees. They are able to respond quickly from our strategically located sales and service locations to any questions you may have.

Canada & International Phone (519) 599-2015 | (866) BTI-PART [284-7278] | Fax: (519) 599-6803 35 Elgin Street | P.O. Box 130 | Thornbury, Ontario, Canada N0H 2P0

www.rockbreaker.com

Western USA & Mexico Phone (951) 369-0878 | Fax: (951) 369-8281 3453 Durahart Street | Riverside, CA 92507 Eastern USA Phone (440) 248-7168 | Fax: (440) 248-8645 30625 Solon Industrial Parkway | Solon, OH 44139

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

P/N 150-9042

Document P/N 150-9042

BREAKER TECHNOLOGY Printed 01/2011

2

MS SERIES

Introduction

Foreword

Foreword This book is intended as a guide to the use and maintenance of the BTI MS Series Hydraulic Multi-System. Keep it with the operator at all times. Replace it immediately if it becomes lost. The Hydraulic Multi-System is designed to tackle various types of jobs using just one machine body and the interchangeability of various types of jaw sets. Crusher, Combi Cutter, Pulverizer, Shear, Plate Shear and Recycling jaw sets can be interchanged for demolition, pulverization, cutting scrap metal and steel sections. The Multi-System’s level of productivity is excellent because it is easy to use. The BTI Hydraulic Multi-System can be installed on the excavator to replace the outer stick boom as a second member, or by replacing the bucket as a third member.

Multi-System installed as a second member.

Multi-System installed as a third member.

BREAKER TECHNOLOGY

P/N 150-9042

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

Introduction

Contents

3

Contents Introduction..................................................... 1

To our customer........................................................... 1 Foreword...................................................................... 2

General Information....................................... 4

Multi-System Jaw Set Types........................................ 4 Product Identification Plate.......................................... 5 Decals.......................................................................... 6 Specifications............................................................... 7 Machine Dimensions.................................................... 8 Sizing the Hydraulic Multi-System.............................. 10 Maximum Shearing Capacity (Shear Jaw set)........... 12 Matching the Multi-System to an Excavator............... 13

Safety Rules.................................................. 15 General Safety Instructions........................................ 15 Hazard Alerts.............................................................. 18 Transporting............................................................... 25

Installation..................................................... 26

Controls...................................................................... 26 Hose Installation Table............................................... 26 Installing the Multi-System......................................... 27 Hydraulic Circuits....................................................... 28 Speed Valve Schematic............................................. 29

Operation....................................................... 31

Start-up...................................................................... 31 Multi-System Operation.............................................. 31 Jaw Set Replacement.............................................. 32

Removal and Storage................................... 35 Multi-System Removal............................................... 35

Maintenance.................................................. 37

General Information................................................... 37 Changing Oil in Rotation Gearbox............................. 39 Cutting Blades............................................................ 40 Replaceable Tooth System......................................... 41 Filler Material.............................................................. 44 Play Take-up System ................................................. 45 Maintenance Schedule............................................... 47 Grease Specifications .............................................. 48 Tightening Torques..................................................... 49

MS Series Parts

MS20R....................................................................... 51 Main Structure Assembly........................................ 51 Cylinder & Rotation Feed Assembly....................... 52 Rotation Control Assembly...................................... 53 Cylinder Feed Assembly......................................... 54 Speed Valve............................................................ 55 MS20-MP2 Crusher Jaw Set.................................. 56 MS20-D-MP Crusher Jaw Set................................. 57 MS20-MF2 Pulverizer Jaw Set............................... 58 MS20-D-MF2 Pulverizer Jaw Set............................ 59 MS20-MC2 Shear Jaw Set..................................... 60 MS20-MM2 Combi Jaw Set.................................... 61

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS20-D-MM Combi Jaw Set.................................. 62 MS20-ML Plate Shear Jaw Set............................... 63 MS30R....................................................................... 64 Main Structure Assembly........................................ 64 Cylinder & Rotation Feed Assembly....................... 65 Rotation Control Assembly...................................... 66 Cylinder Feed Assembly......................................... 67 Speed Valve............................................................ 68 MS30-MP2 Crusher Jaw Set.................................. 69 MS30-D-MP Crusher Jaw Set................................. 70 MS30-MF2 Pulverizer Jaw Set............................... 71 MS30-D-MF Pulverizer Jaw Set.............................. 72 MS30-MC2 Shear Jaw Set..................................... 73 MS30-MM2 Combi Jaw Set.................................... 74 MS30-D-MM Combi Jaw Set.................................. 75 MS30-ML Plate Shear Jaw Set............................... 76 MS40R....................................................................... 77 Main Structure Assembly........................................ 77 Cylinder & Rotation Feed Assembly....................... 78 Rotation Control Assembly...................................... 79 Cylinder Feed Assembly......................................... 80 MS40-MP1 Crusher Jaw Set.................................. 81 MS40-D-1MP Crusher Jaw Set............................... 82 MS40-MF1 Pulverizer Jaw Set............................... 83 MS40-D-MF1 Pulverizer Jaw Set............................ 84 MS40-MC2 Shear Jaw Set..................................... 85 MS40-MM1 Combi Jaw Set.................................... 86 MS40-D-MM Combi Jaw Set.................................. 87 MS40-ML Plate Shear Jaw Set............................... 88 MS60R....................................................................... 89 Main Structure Assembly........................................ 89 Cylinder & Rotation Feed Assembly....................... 90 Rotation Control Assembly...................................... 91 Cylinder Feed Assembly......................................... 92 MS60-MP Crusher Jaw Set.................................... 93 MS60-MF Pulverizer Jaw Set................................. 94 MS60-D-MF Pulverizer Jaw Set.............................. 95 MS60-MC Shear Jaw Set....................................... 96 MS60-MM Combi Jaw Set...................................... 97 MS60-ML Plate Shear Jaw Set............................... 98 MS130R..................................................................... 99 Main Structure Assembly........................................ 99 Cylinder & Rotation Feed Assembly..................... 100 Rotation Control Assembly.................................... 101 Cylinder Feed Assembly....................................... 102 Valve Feed Assembly............................................ 103 MS130-B-MP Crusher Jaw Set............................. 104 MS130-MP Crusher Jaw Set................................ 105 MS130-MC Shear Jaw Set................................... 106

Warranty...................................................... 107

P/N 150-9042

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4

MS SERIES

General Information

Multi-System Jaw Set Types

General Information Multi-System Jaw Set Types

The Crusher Jaw Set is suitable for the demolition of pillars, reinforced concrete bridges, retaining walls, buildings and foundations. Demolition time is fast and highly efficient compared to conventional methods. Cutting blades can shear rebar when Crusher Jaws are used for reinforced concrete demolition.

The Shear Jaw Set is suitable for breaking up section bars, iron girders and railway cars. Scrapping time is much less compared to conventional methods.

The Combi Cutter Jaw Set is suitable for breaking up structures having a high content of ferrous material. Its special structure performs demolition that is a combination of the type done with the Crusher Jaws and the Shear Jaws.

The Plate Shear Jaw Set is a spin-off of the Shear Jaws. They are designed to cut large plates and tanks that would be hard to do with the Shear Jaws.

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P/N 150-9042

The Pulverizer Jaw Set is designed to perform demolition and crushing work. Blocks of cement (derived from the primary demolition performed with the Crusher Jaws) are reduced to small fragments. The cutting blades on the jaws are used to cut rebar. The materials obtained from this type of demolition can be recycled.

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

General Information

Product Identification Plate

5

Product Identification Plate Always state the product serial number (S.N.) as shown on the identification tag below in any correspondence with BTI or any authorized customer service center. The tag is found in the side of the mounting bracket.

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

P/N 150-9042

BREAKER TECHNOLOGY

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MS SERIES

General Information

Decals

Decals

1.

6.

WARNING!

WARNING!

Read the Owner’s Manual.

Beware of Flying Objects.

2. A – Attachment opening.

7.

3. C – Attachment closing.

Keep Safety Distance of 65 ft (20 m).

4.

8.

DANGER!

Oil temperature warning. Hydraulic oil can reach very high temperatures and can burn the skin. Allow machine to cool before servicing. 5. Lift point.

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P/N 150-9042

WARNING! CAUTION!

Beware of high pressure fluids. Consult the owner’s manual before servicing. 9. R – Attachment Rotation

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

General Information

7

Specifications

Specifications Specification

Units

MS8R

MS20R

MS30R

MS40R

MS60R

MS130R

RECOMMENDED –2nd Member CARRIER WEIGHT –3rd Member

Metric Tonnes

8–10

12–18 18–25

15–24 25–35

24–40 35–50

30–50 50–75

80–120 120–160

Working Pressure Range

psi bar

4,206-4,641 290-320

3,626-4,351 250-300

4,641-5,076 320-350

4,641-5,076 320-350

4,641-5,076 320-350

4,641-5,076 320-350

Oil Flow Required

gpm l/min

26-32 100-120

40-53 150-200

53-66 200-250

66-79 250-300

74-85 280-320

159-212 600-800

Hydraulic Motor Working Pressure Range

psi bar

2,755-2,900 190-200

1,305-1,450 90-100

1,305-1,450 90-100

1,450-1,668 100-115

1,450-1,668 100-115

2,755-2,900 190-200

Hydraulic Motor Oil Flow Required

gpm l/min

2.6-4 10-15

8-11 30-40

8-11 30-40

8-11 30-40

8-11 30-40

16-20 60-75

Open Time

seconds

1.91

2.6

2.44

4.16

6.63

9.96

Close Time

seconds

2.92

2.49

2.94

4.34

5.3

3.82

Cycles/min at Maximum Oil Flow

cycles

12.4

11.8

11.1

7.1

5

4.4

Cylinder Output Force

ton

62

110

145

215

247

396

Attachment Weight (Includes standard coupler, except for model MS130R) Crusher Jaw Set

lb kg

1,863 845

4,960 2 250

6,063 2 750

10,031 4 550

14,330 6 500

28,660 13 000

Pulverizer Jaw Set

lb kg

-

5,071 2 300

6,393 2 900

10,251 4 650

15,432 7 000

n/a n/a

Shear Jaw Set

lb kg

1797 815

4,960 2 250

6,283 2 850

10,031 4 550

14,550 6 600

28,660 13 000

Combi Cutter Jaw Set

lb kg

n/a n/a

5,071 2 300

6,393 2 900

10,362 4 700

14,550 6 600

-

Plate Shear Jaw Set

lb kg

-

4,740 2 150

5,842 2 650

9,480 4 300

13,228 6 000

-

Recycling Jaw Set

lb kg

-

5,071 2 300

6,834 3 100

-

-

-

Crusher Jaw

ton

43

81

96

136

151

356

Pulverizer Jaw

ton

-

86

90

146

176

n/a

Force at Outer Tips

Shear Jaw

ton

56

80

95

142

166

417

Combi Cutter Jaw

ton

n/a

73

87

131

138

-

Plate Shear Jaw

ton

-

60

100

160

185

-

Recycling Jaw

ton

-

85

91

-

-

-

Cutting Force (Primary Blade Center) Shear Jaw

ton

119

201

232

352

417

969

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

P/N 150-9042

BREAKER TECHNOLOGY

8

MS SERIES

General Information

Machine Dimensions

Machine Dimensions Crusher Jaw Set

Shear Jaw Set

Combi Cutter Jaw Set

Plate Shear Jaw Set

Pulverizer Jaw Set NOTE: Recycling Jaw Set not shown

Specification

Units

MS8R

MS20R

MS30R

MS40R

MS60R

MS130R

Maximum Opening (A) Crusher Jaw Set

in mm

24.0 610

32.3 820

35.4 900

47.2 1200

67.1 1705

98.4 2500

Pulverizer Jaw Set

in mm

-

28.7 730

34.4 875

37.4 950

49.2 1250

n/a n/a

Shear Jaw Set

in mm

9.1 230

17.5 445

19.1 485

24.4 620

34.4 875

45.3 1150

Combi Cutter Jaw Set

in mm

n/a n/a

27.6 700

32.5 825

42.3 1075

54.5 1385

-

Plate Shear Jaw Set

in mm

-

8.9 225

8.9 225

11.2 285

15.7 400

-

Recycling Jaw Set

in mm

-

21.7 550

28.7 730

-

-

-

Jaw Depth (B) Crusher Jaw Set

in mm

25.6 650

26.0 660

30.9 785

40.0 1015

45.7 1160

57.1 1450

Pulverizer Jaw Set

in mm

-

24.4 620

30.7 780

33.5 850

35.6 905

n/a n/a

Shear Jaw Set

in mm

15.6 396

18.9 480

16.1 410

27.0 685

31.1 790

35.4 900

Combi Cutter Jaw Set

in mm

n/a n/a

26.4 670

33.1 840

40.6 1030

44.1 1120

-

Plate Shear Jaw Set

in mm

-

14.8 375

14.8 375

18.3 465

28.7 730

-

Recycling Jaw Set

in mm

-

14.2 360

25.0 635

-

-

-

BREAKER TECHNOLOGY

P/N 150-9042

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

General Information

Machine Dimensions

Specification

Units

MS8R

Crusher Jaw Set

in mm

68.9 1750

Pulverizer Jaw Set

in mm

Shear Jaw Set

MS20R

MS30R

MS40R

MS60R

MS130R

81.1 2060

88.2 2240

119.9 3045

128.1 3255

169.3 4300

-

79.5 2020

89.0 2260

116.1 2950

121.9 3095

n/a n/a

in mm

66.1 1680

78.3 1990

81.5 2070

112.0 2845

124.6 3165

163.4 4150

Combi Cutter Jaw Set

in mm

n/a n/a

82.7 2100

87.4 2220

120.9 3070

132.1 3355

-

Plate Shear Jaw Set

in mm

-

82.1 2085

124.4 3160

106.5 2705

121.7 3090

-

Recycling Jaw Set

in mm

-

78.7 2000

90.9 2310

-

-

-

Crusher Jaw Set

in mm

n/a n/a

n/a n/a

n/a n/a

n/a n/a

n/a n/a

n/a n/a

Pulverizer Jaw Set

in mm

-

15.4 390

15.4 390

18.9 480

31.5 800

n/a n/a

Shear Jaw Set

in mm

n/a n/a

n/a n/a

n/a n/a

n/a n/a

n/a n/a

n/a n/a

Combi Cutter Jaw Set

in mm

n/a n/a

n/a n/a

n/a n/a

n/a n/a

n/a n/a

-

Plate Shear Jaw Set

in mm

-

n/a n/a

n/a n/a

n/a n/a

n/a n/a

-

Recycling Jaw Set

in mm

-

9.8 250

16.7 425

-

-

-

9

Height (C)

Width (D)

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

P/N 150-9042

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10

MS SERIES

General Information

Sizing the Hydraulic Multi-System

Sizing the Hydraulic Multi-System The system must be sized properly for the work it will need to do and the carrier it will be mounted to. Based on type of work This is the most important item to consider when sizing a multi-system attachment–what it will need to do! Refer to the table “Maximum Shearing Capacity” on page 12 to assist in deciding the attachment required for the application. Consideration must be given to the duty cycle. With continuous operation, it would be recommended to go up one size above the selected model. This will provide a long-term benefit of lower maintenance and higher productivity. Applications where the attachment will only be operated part of the time can be sized according to the material it will need to process. Based on the carrier size The carrier that is selected to operate the attachment must have the necessary oil flow and lift capacity to safely handle it plus any material that may be held in the jaw. BTI has assigned a recommended Carrier Weight Range for 2nd and 3rd member installation for each multi-system attachment (see page 11). If the operating weight of the carrier falls within this range, the carrier will safely handle this model. If the desired attachment size falls outside of this recommended carrier weight range, the carrier’s lifting capacity and oil flow will need to be verified to ensure a proper fit. Lifting Capacity: The maximum lifting capacity of the carrier at any position must be equal to or greater than 1.3 times the weight of the attachment. Please consult the lifting specification of the excavator for third member information and consult the manufacturer for lifting capacity for second member installations. The maximum lifting capacity is usually at the lowest when the boom is at full reach. This is the value that must be compared to the operating weight of the attachment. Oil Flow: A required oil flow range is specified for each multi-system attachment. Oil flow within this range is adequate for operation. However, for maximum cycle time the carrier should be capable of providing the maximum required flow. Compare the maximum oil flow requirement of the attachment with the oil flow capacity of the carrier. It may be necessary to combine the flow from two pumps in order to provide the required amount. Remember each multi-system attachment will require an additional low flow circuit to operate the hydraulic rotation motor. Refer to the following page outlining the recommended carrier weight range for all the BTI multi-system attachment models.

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P/N 150-9042

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

General Information

Sizing the Hydraulic Multi-System

11

Carrier Weight Range Find the carrier weight at the top of the chart. Follow this line down to intersect with the suggested carrier weight range for each multi-system model (gray bars). If the operating weight of the carrier falls within this range, the carrier will safely handle this model. The multi-system can be installed as a second member by replacing the outer stick boom, or as a third member by replacing the bucket.

MS8R 8-10

MS20R 12-18 18-25

MS30R 15-24 25-35

MS40R 24-40 35-50

MS60R 30-50 50-75

MS130R 80-120 120-160

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

P/N 150-9042

BREAKER TECHNOLOGY

12

MS SERIES

General Information

(Shear Jaw set)

Maximum Shearing Capacity (Shear Jaw set) Imperial Sizes (inches)

Model MS8R

Rod

Tube

IPE Section Number

HEA Section Number

Plate

L Profile

—

6''X0.3''

­—

—

—

—

MS20R

2.2''

—

9.8''

6.3''

1/2''

—

MS30R

2.4''

—

13''

7.9''

9/16''

­—

MS40R

3.1''

—

17.7''

12.6''

11/16''

L6X6X3/4''

MS60R

3.5''

—

19.7''

12.6''

13/16''

L8X8X1''

MS130R

7.1''

23.6"X0.8"

39.4''

27.6''

1 5/8''

L20X20X1''

IPE Section Number

HEA Section Number

Metric Sizes (mm)

Model

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Rod

Tube

Plate

L Profile

MS8R

—

152,4X8

—

—

—

—

MS20R

55

—

250

160

12

—

MS30R

60

—

330

200

14

—

MS40R

80

—

450

320

18

150X150X18

MS60R

90

—

500

320

20

200X200X24

MS130R

180

600X20

1000

700

40

500X500X25

P/N 150-9042

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

General Information

Matching the Multi-System to an Excavator

13

Matching the Multi-System to an Excavator CAUTION To avoid subjecting the attachment to excessive stresses, do not fit the hydraulic multi-system to excavators with an operating mass exceeding the values shown in the Carrier Weight Range chart on page 11. For installations that do not comply with the criteria shown, contact your BTI representative to carry out any verification necessary to ensure the safety of the combination.

WARNING This condition guarantees the stability of the excavator ONLY when working on a firm, level, supported horizontal surface.

Attachment Installed as a Third Member Perform the following to verify excavator stability: 1) Obtain the minimum value of the lifting capacity through 360 degrees, calculated according to ISO 10567-92 or SAE/‌Std. N_‌J1097 or DIN 15019 standards reported in the excavator’s technical data. 2) Calculate LCmin The excavator’s lifting capacity may be calculated with the bucket mounted or removed. Consult the excavator’s technical data plate. If the excavator’s lifting capacity is determined with the bucket mounted, the LCmin is calculated by adding the bucket’s weight to the lifting capacity. If the excavator’s lifting capacity is determined at the bucket pin, without the bucket, cylinder, bucket linkage and guide linkage, LCmin is calculated by subtracting the weight of the bucket cylinder, guide linkage and bucket linkage from the lifting capacity. 3) Obtain the mass M of the attachment from the product identification plate. 4) Apply a correction factor K to the multi-system mass which takes into consideration the overhang beyond bucket pivot. For multi-systems K=1.2 Verify:

¯¯