User Manual

January 11, 2018 | Author: Anonymous | Category: N/A
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User Manual

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Easydeck Modular System

Easydeck is a modular performance system, perfectly suited for use in smaller venues. Designed to provide temporary staging. It is a ‘no fuss’ system which is simplicity itself to install and requires no special tools to assemble. The Deck Panels are phenol coated birch ply and feature a smooth surface and a non slip surface on opposing sides. Easydeck conforms to the following standards, DIN 53799, BS6566:1 1985

IMPORTANT NOTE: Responsibility lies with the user to undertake their own risk assessment following installation, to ensure the floor plan is set-out such that injuries resulting from falling objects, e.g. furniture falling from staging, are either eliminated or reduced to an acceptable level.

Version 03/13

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Parts & Features

T77500 - Joint Clip - Easydeck Joint Clips are used to secure runways and step units.

T77600 - Joint Channel - Joint Channels are used to create a secure joint between two adjacent frames.

T77650 - Support Channel - Support Channels are used to match the height of the Joint Channels and Joint Clips, ensuring a level platform for the deck panels is achieved.

T77200 - Riser Bracket - Riser Brackets are designed to be used when two units are tiered on top of each other. The Riser Brackets are fitted to each corner ensuring the tiered unit is extremely safe and secure. These must be used in sets of 4.

Easydeck “Bolton Twill” Valance 1000mm series T77950 250mm x 6.0m T77960 500mm x 6.0m T77970 750mm x 6.0m 750mm series T80950 250mm x 4.5m T80960 500mm x 4.5m T80970 750mm x 4.5m



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Parts & Features Easydeck Square Frames

EASYDECK FRAMES ARE SUPPLIED WITHOUT DECK PANELS

T76000 T76100 T76200 T76600

1000mm Series Square Frame 1000 x 1000 x 250mm Square Frame 1000 x 1000 x 500mm Square Frame 1000 x 1000 x 750mm Reversible Deck Panel 1000 x 1000 x 18mm

SWL 500 Kg SWL 500 Kg SWL 500 Kg

T78500 T78600 T78700 T79400

750mm Series Square Frame 750 x 750 x 250mm Square Frame 750 x 750 x 500mm Square Frame 750 x 750 x 750mm Reversible Deck Panel 750 x 750 x 18mm

SWL 375 Kg SWL 375 Kg SWL 375 Kg

Reversible Deck Panels

Non Slip Surface

Smooth Surface www.doughty-engineering.co.uk



Parts & Features Easydeck Triangular Frames

EASYDECK FRAMES ARE SUPPLIED WITHOUT DECK PANELS

1000mm Series T76300 T76400 T76500 T76700

Triangular Frame Triangular Frame Triangular Frame Reversible Deck Panel

1000 x 1000 x 250mm 1000 x 1000 x 500mm 1000 x 1000 x 750mm 1000 x 1000 x 18mm

T78900 T79000 T79100 T79500

750mm Series Triangular Frame 750 x 750 x 250mm Triangular Frame 750 x 750 x 500mm Triangular Frame 750 x 750 x 750mm Reversible Deck Panel 750 x 750 x 18mm

SWL 250 Kg SWL 250 Kg SWL 250 Kg

SWL 187 Kg SWL 187 Kg SWL 187 Kg

Easydeck Bridging Unit - 750mm Series

T80600 T80700

Single Bridging Unit Double Bridging Unit

750 x 750mm 1500 x 750mm www.doughty-engineering.co.uk



Parts & Features Easydeck Step Units

250mm

500mm

750mm

EASYDECK STEP FRAMES ARE SUPPLIED WITHOUT STEP DECK PANELS

250mm Single Step

470mm

690mm

Double Step

Triple Step

1000mm Series T76505 T76506 T76507 T76800

Single Step Unit Double Step Unit Triple Step Unit Step Deck Panel

1000 x 250 x 250mm 1000 x 470 x 500mm 1000 x 690 x 750mm 1000 x 250mm

750mm Series T79300 T76305 T76310 T79600

Single Step Unit Double Step Unit Triple Step Unit Step Deck Panel

750 x 250 x 250mm 750 x 470 x 500mm 750 x 690 x 750mm 750 x 250mm www.doughty-engineering.co.uk



Parts & Features

Corner Handrail Section

Easydeck Handrail T76900 T77000 T77100 T77110

1000mm Series Standard Section Corner Section Ramp Section Primary Ramp Handrail

T79700 T79800 T79900 T79910

750mm Series Standard Section Corner Section Ramp Section Primary Ramp Handrail

Easydeck Chair Stops Chair Stops create a raised edging to eliminate the chance of a chair leg slipping off the stage. T77300 T80100



1000mm Series Chair Stop 750mm Series Chair Stop

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150mm

810mm

Standard Handrail Section

150mm

810mm

Easydeck Handrail



Parts & Features Easydeck Ramp System

Ramp System 1 0 - 250mm

Ramp System 2 250 - 500mm

Ramp System 3 500 - 750mm

750mm series = 2000mm 1000mm series = 2720mm

750mm series = 2250mm 1000mm series = 3000mm

750mm series = 2250mm 1000mm series = 3000mm

ALL EASYDECK RAMP SYSTEMS ARE SUPPLIED WITH DECK PANELS

1000mm Series



T77900 T76400 T76500 T76700

Ramp System 1 Ramp System 2 Ramp System 3 Reversible Deck Panel

1000 x 1000 x 250mm 1000 x 1000 x 500mm 1000 x 1000 x 750mm 1000 x 1000 x 18mm

T78900 T79000 T79100 T79500

750mm Series Ramp System 1 750 x 750 x 250mm Ramp System 2 750 x 750 x 500mm Ramp System 3 750 x 750 x 750mm Reversible Deck Panel 750 x 750 x 18mm

SWL 250 Kg SWL 250 Kg SWL 250 Kg

SWL 187 Kg SWL 187 Kg SWL 187 Kg

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Usage Purpose Easydeck is designed as a modular performance system for use as staging in small venues. Safety Inspection Never exceed the Safe Working Load (SWL) as shown in the below table. Type Size SWL Square Frame 1000 x 1000 500 Kg Square Frame 750 x 750 375 Kg Triangular Frame 1000 x 1000 250 Kg Triangular Frame 750 x 750 187 Kg Ramp System 1000 x 1000 500 Kg Ramp System 750 x 750 500 Kg All units and parts should be visually inspected before use. In the event of any damage the parts should be taken out of service and returned to an ‘Approved Doughty Service Agent’ for inspection. (see our dealer locator on our web site for a comprehensive list of Authorised Service Agents) WHEN WORKING WITH EASYDECK, CARE MUST BE TAKEN TO AVOID THE FOLLOWING:

• Manual Handling injuries: Persons assembling the units should be trained in manual handling techniques, especially when removing frame units that have been stacked for storage purposes. • Entrapment/Crushing: Keep fingers clear when lowering the floor panels into the frame modules. • Slips: Assemble the floor panels, ensuring the ‘top-side’ is suitable for the intended purpose. NB: Floor panels are reversible – one face ‘smooth’ and one ‘non-slip’. • Trips: When assembled, the entire floor area must be level, stable and devoid of any ‘ramps’ between adjoining modules that may present a trip hazard. • Modular separation: Modules must be firmly secured to one another using the proprietary Joint Channels and Joint Clips provided. • Collapse: Modules that are stacked must be positioned and secured using proprietary Riser Brackets. • Falls: Handrails should be fitted where there is a risk of injury from falling.



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Assembly Assembling 2 Easydeck Square Frames with Panels

2 x Reversible Square Deck Panel 2 x Square Frame 2 x Support Channel 2 x Joint Channels 2 x Joint Clips



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Assembly Assembling 4 Easydeck Square Frames with Panels and Chair Stops

4 x Reversible Square Deck Panel 4 x Square Frame 4 x Support Channels 8 x Joint Channels 4 x Joint Clips 6 x Chair Stops



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Assembly Assembling 4 Easydeck Square Frames with Panels and Chair Stops cont...



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Assembly Assembling Easydeck Handrails on 3x3 base

2 x Handrail Corner Section 7 x Handrail Standard Section

Before installing Handrail ensure all top caps are removed where necessary



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Assembly Assembling Easydeck Handrails on 3x3 base cont...



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Assembly Assembling Easydeck Risers between 2 Square Frames

1 x Reversible Square Deck Panel 2 x Square Frame 4 x Riser Bracket



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Assembly Assembling Easydeck Risers between 2 Square Frames cont...



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Assembly Assembling Easydeck Risers between 2 Square Frames

1 x Reversible Square Deck Panel 1 x Square Frame 3 x Step Deck Panel 1 x Triple Step Unit 3 x Support Channel 2 x Joint Clip 2 x Joint Channel



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Assembly Assembling Easydeck Risers between 2 Square Frames cont...

2 x Ramp System 2nd & 3rd Panel 1 x Ramp System 1st Panel 1 x Ramp System 1 1st Section 1 x Ramp System 1 2nd Section 1 x Ramp System 1 3rd Section 3 x Support Channel 4 x Joint Clip 4 x Joint Channel



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Declaration of Conformity



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Contact

Doughty Engineering Ltd Crow Arch Lane Ringwood, Hampshire, BH24 1NZ Tel: +44 (0) 1425 478961 Fax: +44 (0) 1425 474481 email: [email protected] Web: www.doughty-engineering.co.uk

Note: Whilst every effort has been made to ensure that the information contained within this manual is correct, Doughty Engineering does not accept any liability for errors or omissions. Specifications and technical data are intended for guidance purposes only and may vary.



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